brand: Yaskawa, Profipack
Output: up to 9,000 bottles per hour
Euro dolly: 400 x 600 x 1,600 mm
Euro pallet: 1,200 x 800 x 144 mm
Basic crate 20x 0.33L: 300 x 400 x 290 mm
Modular crate 20x 0.5L: 300 x 400 x 290 mm
Logipack AllCare tray: 400 x 600 x 85 mm
"Rollfix" adapter pallet: 1,200 x 800 x 126 mm
Unloading robot cell: Yaskawa / Profipack, MOTOMAN MH 180 II (2016) incl. head & crate handling
Loading robot cell: Yaskawa / Profipack, MOTOMAN MH 180 II (2016)
Bottle carrier erector: DokuConsult KG, FTA-6/4-Z1-G5 (2016)
Double turning station: Profipack (2016)
Pallet magazine: Krones, type 454 model LPMH (2002)
Overview
This packaging line for repacking glass bottles into carriers
trays
cartons and dollies was produced between 2002 and 2016 by several European manufacturers such as Yaskawa
Profipack
DokuConsult KG and Krones. The line is currently still in operation until June 2025 and was specially designed for repacking 0.33L and 0.5L glass bottles into 6-bottle carriers (open baskets)
returnable trays and various pallet types (Euro dolly
Euro pallet). It enables both the unloading and loading of full and empty containers into new packaging units. The system will be available from June 2025
as soon as it is decommissioned
Technical details
Formats processed
0.5L NRW returnable bottles (brown)
0.33L non-returnable bottles (green and brown)
6 open basket carriers (2x3) for 0.5L and 0.33L
Full carton with flash bottom (single or double-wall) for 4x 6-pack carriers
Repacking configurations
From modular box 20x 0.5L → 6-pack carrier in tray on Euro dolly
From modular crate 20x 0.5L → 6-carrier in tray on Euro pallet
From basic crate 20x 0.33L → 6-carrier in carton
Returnable crate 24 x 0.33 → 6-carrier in pinol crate 4 x 6-carrier
Empties 0.5L in tray (Euro dolly or pallet) → Modular crate 20x 0.5L
Scope of delivery
Deck tray feeder
Vertical strapping machine for dollies | Strapex
Horizontal strapping machine for dollies | Strapex
Pallet merging
Spare parts can be purchased in addition to the purchase price